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Home > News > Industry News > Sewage suction truck hydraulic.....

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Sewage suction truck hydraulic system and pump maintenance

  • Author:Chang Jie
  • Release on :2016-10-25

Sewage suction truck hydraulic system and hydraulic pump maintenance, automation equipment and hydraulic system maintenance industry involved in ships, engineering machinery,
factory equipment, parking facilities, lifting equipment. There are systems, valve blocks, valves, pumps, motors
, The fuel tank.

Oil pump (motor) after the completion of maintenance Note:
Working medium
In order to improve the performance of the pump (motor), to extend the service life, it is recommended to use anti-wear hydraulic oil.
Viscosity range 17 ~ 38CST (2.5 ~ 5 ° E), the recommended viscosity 24CST.
System filtration accuracy of not less than 25μm. In order to prevent inhalation of dirt and impurities in the suction port should be set at the filter accuracy of 70 ~ 150μm
of the oil filter, the rated flow rate should not be less than twice the pump flow.
Oil pump (motor) normal working oil temperature: 10 ~ 60 ℃.

Pump installation
Oil pump (motor) bracket structure to be strong, good rigidity, and can fully absorb vibration.
The oil pump (motor) can be mounted in any direction (preferably horizontally). Pump and motor shaft must be aligned, coaxial should be controlled within Φ0.1mm. Please note
that no radial or axial loads are applied to the pump shaft, rigid connections are not permitted and must be driven by flexible couplings.
Inhalation resistance should not be too high to prevent cavitation phenomenon. The pump is designed to accept a suction vacuum of 110 mm Hg. Installation should be as close as
possible to the tank, suction height of not more than 500 mm.
Note that the connection flange at the inlet, the joint and the entire suction pipe must be strictly sealed to prevent leakage, otherwise it will cause noise, the system
vibration, and the fuel tank to produce a large number of foam, reducing pump life.
Oil pump suction pipe diameter should not be less than the pump inlet diameter.
The tank shall be provided with partitions to separate air bubbles and dirt from oil return. The return line should extend below the oil level (not directly connected to the
pump inlet) to prevent spillage of the oil spill.
Drainage port should be a separate pipe, drain resistance shall not be greater than 0.03MPa.

start up
Before starting the pump, check the inlet and outlet ports. Do not mistake the direction. The direction of rotation of the pump should be in accordance with the direction of the
sign. (When the rotation is not specified, all the products should be supplied in clockwise direction). The initial start should be filled with oil pump, and hand rotation
coupling, rotating force should be uniform and flexible.
When the pump is installed, first turn the coupling to check for flexibility. Start, should be as much as possible in the no-load condition by the jog operation after the normal
start.
As the pump assembly or after a long shutdown and restart, will have a suction phenomenon, it should be installed in the discharge port discharge valve, or loose export flange,
joints, in order to release the air.

Sewage suction truck Phenomenon Cause Remedy

Oil pump is not oil or no pressure
1. The prime mover and the oil pump do not match the rotation - correct the prime mover rotation
2. The oil pump transmission key falls off --- reinstall the transmission key
3. Inlet and outlet connection --- use the correct connection according to the instructions
4. Oil tank oil level is too low, the suction nozzle surface - to add oil to the minimum oil mark above
5. Speed ​​is too low Suction is insufficient ---- to increase the speed to reach the minimum speed above the pump
6. Oil viscosity is too high, so that the blade movement is not flexible ----- Recommended viscosity of the working oil selection
7. Oil temperature is too low, so that oil viscosity is too high ----- recommended to the normal working temperature
8. Suction pipe or filter device blockage caused by poor oil absorption ----- cleaning pipe or filter device to remove obstructions, replace or filter oil in the tank
9. Inhalation filter filter is too high precision caused by poor oil absorption ------ the correct selection of filters by manual
10. System oil filtration precision led to the blade stuck in the tank
11. Insufficient suction of the small displacement pump - fill the pump with oil
12. Inhalation of pipe leakage ----- Check the pipe connections, and be sealed, strong

Insufficient flow rate can not reach the rated value
1. Speed ​​does not meet the rated speed ------- specified by the specified speed motor speed selection
2. Leakage in the system ------ Check the system, repair leaks
3. As the pump for a long time, the vibration of the pump cover screw loose ---- appropriate tighten the screws
4. Suction pipeline leakage ----- check the connection, and be sealed, fastened
5. Insufficient oil absorption
①. Oil tank oil level is too low ------- add oil to the minimum oil mark above
②. The inlet filter clogged or through the flow of cleaning filters or use the flow rate of more than 2 times the oil pump oil filter
③. Suction pipe blockage or small diameter ---- cleaning pipe, the choice of not less than the pump inlet diameter suction pipe
④. Oil viscosity is too high or too low ---- recommended viscosity of the working oil selection
6. Variable pump flow control is not properly adjusted to the required flow ----

Pressure does not rise
1. Oil pump is not on the oil or inadequate flow ---- with the above exclusion method
2. Relief valve adjustment pressure is too low or fault ---- re-debugging relief valve pressure or repair relief valve
3. There are leaks in the system - check the system, repair leaks
4. As the pump vibration for a long time to make the pump cover screw loose ---- appropriate tighten the screws
5. Suction pipeline leakage ---- Check the connections, and to be sealed, fastened
6. Insufficient oil absorption ---- same as above
7. Variable pump pressure adjustment - adjust to the required pressure.